FMEA Training Master Course for Manufacturing2019-08-01T15:36:35-04:00

FMEA Online Training Course Catalog

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FMEA Training for Manufacturing

FMEA Training Online

Online FMEA Training Master Course

Intended Audience

Quality professionals, engineers, operators, supervisors and managers.

Time To Complete

8 hours (0.8 CEUs)

About the Course

This is our flagship FMEA training course that has been taken by thousands of learners around the world.  As a Master Course, learners develop a comprehensive understanding of both Process and Design FMEAs.  Upon successful completion, learners are qualified to serve on process or design FMEA project teams.  Follows FMEA guidelines provided in AIAG’s FMEA 4th Edition.

This Training Enables Learners To…

  • Describe the purpose of an FMEA and explain the benefits of using FMEAs in both design and process situations.
  • Explain the ten steps to conducting an FMEA.
  • Contribute effectively to both DFMEA and PFMEA teams.
  • Customize FMEA rating scales.

Course Outline

FMEA Training

Unit 1: FMEA Overview

  • Lesson 1: Introduction | An overview of what an FMEA is; how the FMEA process works; and why an FMEA is used.
  • Lesson 2: Purpose of an FMEA | An explanation of how an FMEA helps identify risks, prioritizes the risks relative to one another, and focuses efforts on an action plan to reduce the risks.
  • Lesson 3: Tie to Quality Standards | An overview of the links between FMEAs and Quality Standards such as ISO/TS 16949.
  • Lesson 4: DFMEA or PFMEA? | An explanation of the differences between a Design-FMEA and a Process-FMEA.
  • Lesson 5: The FMEA Process | A preview of the 10 steps used to conduct an FMEA. The same basic steps apply to both a DFMEA and a PFMEA.
  • Lesson 6: Assembling an FMEA Team | Helpful hints on assembling an effective FMEA team.
  • Unit 1 Challenge | An assessment of the learner’s progress in this unit.

Unit 2: Design FMEAs

  • Lesson 1: Design FMEA Scope | How to clarify the scope for a DFMEA. Details on how to use the DFMEA Scope Worksheet.
  • Lesson 2: 10 Steps to Conduct a DFMEA | Step-by-step directions on conducting a DFMEA. Guidance on the use of the FMEA Analysis Worksheet. Techniques for customizing the Severity, Occurrence, and Detection Ranking Scales for a DFMEA.
  • Lesson 3: DFMEAs & Control Plans | Using the DFMEA Analysis to develop input for a Process Control Plan.
  • Lesson 4: Getting More Out of Your DFMEA | Tips on the best times in a product’s life cycle to conduct a DFMEA. Tips on how to use the results of an FMEA to trigger continuous improvement.
  • Lesson 5: DFMEA Example | An example of the application of a DFMEA, working through all 10 steps.
  • Unit 2 Challenge | An assessment of the learner’s progress in this unit.

Unit 3: Process FMEAs

  • Lesson 1: Process FMEA Scope | How to clarify the scope for a PFMEA. Details on how to use the PFMEA Scope Worksheet.
  • Lesson 2: 10 Steps to Conduct a PFMEA | Step-by-step directions on conducting a PFMEA. Guidance on the use of the FMEA Analysis Worksheet. Techniques for customizing the Severity, Occurrence, and Detection Ranking Scales for a PFMEA.
  • Lesson 3: PFMEAs & Control Plans | Using the PFMEA Analysis to develop a proactive Control Plan.
  • Lesson 4: Getting More Out of Your PFMEA | Tips on the best times and places to conduct a PFMEA. Tips on how to use the results of an FMEA to trigger continuous improvement.
  • Lesson 5: PFMEA Example | An example of the application of a PFMEA, working through all 10 steps.
  • Unit 3 Challenge | An assessment of the learner’s progress in this unit.
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